Case sTudies

Re:Build DAPR partnered with a leading energy storage technology company to scale a novel iron anode manufacturing process from laboratory-level production to pilot-scale output. By integrating refurbished and custom-engineered equipment, advanced thermal analysis, high-temperature material handling, and upgraded process controls, the solution increased production capacity by approximately 1,200% while improving

Re:Build DAPR developed a custom automation system that transformed a manual surgical mask packaging process into a fully integrated high-speed production solution. By combining precision product handling, servo-driven packaging, and seamless machine-to-machine integration, the system enabled packaging rates of up to 100 masks per minute while improving efficiency, reducing labor

Re:Build DAPR developed a custom automation system that transformed a manual high-temperature superconductor (HTS) cable manufacturing process into a scalable production platform. By integrating precision tension control, automated bundling and spiral wrapping, and advanced particulate mitigation systems, the solution improved cable quality, increased manufacturing capacity, and enabled production of HTS

Re:Build DAPR developed a custom high-speed vacuum transport system for a next-generation industrial printing platform, enabling reliable handling of diverse media types at speeds up to 150 meters per minute. Through advanced media handling engineering, vacuum system design, and structural analysis, the solution provided a scalable foundation for future printer

Re:Build DAPR developed a fully automated assembly system for a leading precision measurement tool manufacturer, transforming a highly skilled manual micrometer assembly process into a repeatable, recipe-driven production platform. By combining robotics, precision motion control, automated cleaning, and proprietary thread-alignment technology, the system improved product consistency, reduced reliance on specialized

Re:Build DAPR partnered with Heirloom Carbon to develop an automated testing platform that accelerated the development of direct air carbon capture technology. The system increased testing throughput, improved process repeatability, and enabled rapid evaluation of multiple carbon capture variables, helping advance the technology from laboratory research toward commercial-scale deployment.

Re:Build DAPR Engineering combined sound engineering principles, innovative design approach, and solution-based processes to develop a first-generation metal 3D inkjet printing machine. The fast-track project met an accelerated schedule to deliver an alpha machine for introduction at a key industry tradeshow.

Re:Build DAPR Engineering combined sound engineering principles, innovative design approaches, and solution-based processes to design a custom automated material handling machine. The automated machine was successful at destacking a single layer of a porous fuel cell material and transporting the material for testing at high speeds without damage.

Re:Build DAPR was able to utilize sound engineering principles combined with a collaborative and creative design approach to develop an Automated Punch Press machine that seamlessly integrated old, outdated technology with new. The machine was successful at isolating raw material, processing and neatly stacking each extrusion.

Re:Build DAPR was successful in integrating the packaging machine with the box erector and the mask manufacturing machine at the rate of 100 masks per minute with a low percentage of rejected masks. The customer was satisfied with Re:Build DAPR for being flexible around their current machines, and for playing

Our machine eliminated the cross-threading issue in the downstream torquing machine that resulted in spills and significant downtime on our client’s machine. This reduced man hours by eliminating the need for an additional operator to watch the line for any misplaced caps, improved quality assurance, and increased the uptime of

Re:Build DAPR developed an automated centrifuge cell to streamline PCR plate handling, cut processing time, and boost accuracy in biotech sample testing.

Re:Build DAPR designed an automated system to fill and seal cosmetic capsules, delivering a reliable, high-efficiency solution for consumer product demands.

Re:Build DAPR created an advanced Control Sample Subsystem with robotics and vision systems to boost accuracy and efficiency in automated biotech labs.

Re:Build DAPR developed an automated elevator system with a robot and HEPA airlock to safely transfer tube racks and ensure contamination-free lab testing.

Re:Build DAPR automated a critical PCB test/calibration process, boosting throughput and reliability for high-demand forehead scanners during COVID-19.