Specialized Applications

Thermal Energy Storage

Capturing Heat, Powering Progress

At Re:Build DAPR, we design and develop advanced Thermal Energy Storage (TES) systems that help clients store, manage, and reuse thermal energy across a wide range of industrial and energy applications. Whether it’s maximizing process efficiency, enabling clean energy integration, or unlocking new manufacturing capabilities, our thermal storage solutions are engineered for performance, scalability, and sustainability. 

Our Approach

Thermal energy is often wasted, but it doesn’t have to be. We design systems that store it intelligently, release it precisely, and turn excess heat or cold into long-term value. 

Engineered for Efficiency

We capture heat and cold energy where others lose it, maximizing energy recovery and minimizing waste.

Designed for Integration

Our TES systems interface with reactors, kilns, turbines, and cryogenic infrastructure, tailored to your process. 

Scalable by Design

From pilot platforms to grid-scale energy systems, we build solutions that scale with your operation.

What We Build

We develop thermal energy storage systems for a wide range of temperatures, applications, and performance requirements. 

Thermal Energy Storage System Design
  • Sensible and latent heat storage systems
  • Solid, liquid, and phase-change materials
  • Hybrid TES architectures
  • Integrated thermal regulation and control systems
  • TES integration with power cycles, reactors, and heat exchangers 
High-Temperature TES Solutions
  • Storage systems rated up to 1200°C
  • Ceramic, graphite, and metallic storage media
  • Structural insulation and containment strategies
  • Systems integrated with furnaces, kilns, gas turbines, and more
  • Thermomechanical modeling to ensure safe, durable operation 
Fluid Handling & System Integration
  • Liquid air or cryogen-based cold storage
  • Subcooled loops and cold sink designs
  • Vaporization and boil-off control
  • Cryogenic insulation and fluid management 
Fluid Handling & System Integration
  • Heat transfer and flow simulation (FEA, CFD)
  • Charging/discharging cycle optimization
  • Thermal loss minimization strategies
  • System lifetime and reliability modeling 

Capabilities

TES System Engineering (High & Low Temp)
Phase Change & Hybrid TES Design
Cryogenic Cold Storage Solutions
Integrated Thermal Management
Process Simulation & Thermal Modeling
System Validation & Optimization
Modular Skid Design for Field Deployment

Why Re:Build DAPR?

End-to-End Engineering

We manage the entire TES lifecycle, from feasibility to field deployment, with mechanical, thermal, and controls expertise under one roof.

Application-Focused

We design TES systems to work in real industrial conditions, accounting for safety, space, economics, and process constraints.

Flexible Across Energy Sources

Whether powered by fossil, electric, or renewable systems, our TES solutions support your energy strategy.

Innovation with Execution

We bring deep R&D knowledge into manufacturable, scalable systems that perform in the field.

Example Applications
High-temp ceramic TES system for load-leveling in manufacturing operations
Latent heat battery integrated with a solar thermal plant
Cryogenic cold storage for next-gen cooling infrastructure
Modular TES skid design for industrial waste heat recovery

Ready to discuss your project needs?

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