Specialized Applications

Reactor Development

Future of Energy, Chemistry, and Materials

At Re:Build DAPR, we specialize in the design, development, and integration of custom reactors for complex industrial and research applications. From chemical processing to advanced materials synthesis and clean energy production, our reactor systems are engineered for performance, scalability, and safety. Whether you are developing a novel reaction pathway or scaling a proven process, we build reactors that deliver results and withstand the realities of deployment.

Our Approach

Reactors are the heart of many transformative technologies. But off-the-shelf designs rarely meet the requirements of first-of-kind processes or harsh conditions. We work from first principles to deliver systems that perform in the lab, in the field, and at scale. 

Tailored to Your Chemistry

We design around your specific reaction pathway, throughput needs, and materials, whether batch, continuous, or hybrid.

Engineered for Control

We prioritize thermal management, safety, and system responsiveness to ensure consistent results and reliable operation.

Built to Scale

From early feasibility through pilot plants and commercial deployment, our designs are ready to grow with your vision.

What We Build

What We Build

We engineer reactors from the ground up, designed to meet your exact technical, environmental, and process goals. 

Custom Reactor Design
  • Batch, continuous, and semi-continuous systems
  • Fluidized bed, packed bed, tubular, and CSTR configurations
  • Pressure vessels and high-temp ceramic-lined systems
  • Multi-phase and catalytic reactors
  • Modular and skid-mounted platforms for rapid deployment
Thermal & Process Control Systems
  • Thermal control from cryogenic to 2200°C
  • Integrated heat exchangers and energy recovery
  • Real-time instrumentation and process monitoring
  • Automated control systems with feedback loops 
Materials & Safety Engineering
  • High-purity alloys, ceramics, and corrosion-resistant linings
  • Hazardous gas and chemical containment systems
  • Intrinsically safe and explosion-proof designs
  • Designs aligned with ASME, API, and other industry standards 
Scale-Up & Validation Support
  • Techno-economic feasibility studies
  • CFD and FEA modeling for process optimization
  • Pilot system and demonstration-scale builds
  • TRL/MRL assessments and risk mitigation planning 

Capabilities

Custom Reactor Engineering & Design
High-Temperature & Cryogenic Reactor Systems
Catalytic & Multi-Phase Reaction Engineering
Advanced Thermal Management & Instrumentation
ASME & API Code-Compliant Design
Pilot & Skid System Development
CFD, FEA, and Process Simulation
Process Validation & Commercialization Strategy

Why Re:Build DAPR?

Multidisciplinary Engineering

Process, mechanical, materials, automation, and thermal experts collaborate from day one. 

Extreme Environment Expertise

We’ve built reactors for high-temp, high-pressure, corrosive, and cryogenic conditions. 

From Lab to Line

We support every step, from concept and design to build, test, and install, all under one roof.

Designed for Deployment

Every reactor is engineered not just to function, but to scale.

Example Applications
High-temp ceramic-lined reactor for advanced ceramics production
Pilot-scale chemical reactor system for carbon capture materials
Cryogenic reactor integration for fusion energy experiments
Modular hydrogen generation reactor with integrated heat recovery

Ready to discuss your project needs?

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